The feedback we continually hear from our customers is that we give them confidence; peace of mind.
Our customers have confidence in the quality of the human resources and they have confidence in the equipment, materials and processes that we use to deliver an outstanding result.
Typical factories that manufacture composite products and components will do the following:
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Gel-coating
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Painting
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Hand lamination; and
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Assembly
But we can do a lot more.
Autoclave
The autoclave is used for prepreg to control a high
pressure, high temperature, cure profile.
Our machine is 2m in diameter and 8m long.
We have made high modulus carbon beams
for the Rapido 60 with a structural rating of over
100 tonnes.
We also build the rudders and daggerboards for our
own boats as well as for third parties as per
video on the side.
Kuka Robot
In June 2019, Triac Composites took delivery of a
Kuka 6 axis milling robot.
The robot has a working area of 22.5m x 3.7m and comes
with a 22.5m linear track (which gives it a 7th axis).
We use the milling robot to prepare the plugs
for building new moulds.
The robot is much faster - and
has a far higher degree of accuracy when compared
with traditional methods of building molds.
In the video to the side, the robot is being used to mill the plug for the Rapido 50 Trimaran.
RTM (Resin Transfer Moulding)
Added to our capabilities, in 2017 we acquired an RTM machine. The RTM injects a measured dose of resin into a closed mould using pressure.
The process is repeatable and faster than other processes.
The key benefit, however, is that we can get a good quality surface on both sides of the part.
Infusion
Infusion uses a vacuum to suck resin into the part whilst compressing all the plies tightly together.
This process is used for large foam-sandwich core parts such as boat hulls.
The process ensures there are no air voids and no inter laminar bonds - and sufficient time for staff to position the cloth and reinforcements before the vacuuming commences.
CNC Machine
We also have our own CNC Machine (Computer Numerical Control Machine).
Further information
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For more information, visit Triac Composites.